For operations that need damage prevention, reusability, and a custom fit in one solution, BGR’s heavy-duty polyethylene foam planks deliver.
BGR’s Heavy-Duty Foam Planks are lightweight, high-density sheets that cushion heavy or fragile items in transit, hold up under pressure, and slash long-term packaging waste — all without crumbling, collapsing, or needing constant replacement.
If you’re shipping industrial equipment, electronics, or fragile goods — standard foam won’t cut it. That’s because up to 80% of product damage happens inside the box, not outside it (source: ISTA).
That’s where heavy-duty polyethylene foam planks come in:
Stops costly damage: These planks support high loads and absorb repeated shock.
Survives harsh shipping environments: Closed-cell design resists water, oil, and chemicals.
Reduces waste: Built for reuse — unlike foam that crumbles or collapses after just one use.
Foam planking is the smart choice for teams seeking damage-free deliveries and reusable packaging that holds up under pressure.
Absorbs shock and provides vibration-dampening to reduce g-force transmission.
Versatile enough for bulky parts, precision instruments, and fragile electronics gear alike.
2. Built to Last, Shipment After Shipment
Closed-cell foam resists mold, water, and chemical exposure.
Cuts replacement costs and packaging waste over time.
3. Custom Fit for any part or package
Cuts easily into custom forms.
Perfect for blocking and bracing in transit — from foam-lined racks to crate inserts.
Speeds up packing and protects better than loose fill.
Closed-cell polyethylene foam packs millions of sealed air pockets into a dense, flexible sheet:
Compresses and recovers under repeated shock.
Blocks water, oil, and contaminants from seeping in.
Delivers both structure and softness — it holds weight and cushions at the same time.
This gives you a repeatable, high-performance material you can rely on for damage prevention and reuse.
Supports 860 lbs/ft² without crushing — strong enough to cradle heavy equipment or instruments.
Retains 95%+ of thickness after a week under load — helps you get repeated reuse.
0% liquid absorption — foam stays dry and effective in wet or dirty conditions.
Up to 70% packaging cost savings — especially in returnable packaging systems.
BGR’s polyethylene foam planks empower you to ship your products with confidence. They deliver industrial-strength protection, multi-use durability, and cost efficiency in one solution. By preventing product damage, enabling reuse, and reducing waste, these foam planks help you create a safer, leaner, and more sustainable supply chain.
Stop shipping damage before it starts.
If you’re ready to take control of your packaging and save on costs, order your 48″×108″ foam planks from BGR today. Protect every shipment – and your bottom line – with packaging that works as hard as you do.